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Rotary Furnace For Copper & Aluminum

Rotary Furnace For Copper & Aluminum Specification

Features
Energy efficient, low emissions, robust construction

Connectivity Options
Optional digital monitoring

Power Rating
Variable as per design

Operating Temperature
Up to 1350C

Production Capacity
1-10 Ton/charge

Drive
Electric motor driven

Lubricating System
Automatic / Manual

Frequency
50/60 Hz

Machine Type
Industrial Furnace

Noise Level
< 85 dB

Frame Type
Heavy Duty, Fabricated Steel

Voltage
380V / 415V / 440V (Customizable)

Control System
PLC / Manual

Cooling System
Water / Air cooled

Motor Power
3-15 HP (As required)

Accuracy
High melting efficiency

Model No
Custom/Standard Model

Product Type
Rotary Furnace For Copper & Aluminum

Technology
Rotary Melting

Power Source
Electric / Gas / Diesel

Operating Type
Automatic / Semi-Automatic

Power
Up to 100 kW or as per requirement

Pressure
Atmospheric / Customizable

Surface Treatment
Paint Coated

Dimension (L*W*H)
Customized (Standard example: 3000mm x 2000mm x 2200mm)

Weight (kg)
Approx. 4000 - 6500 kg

Color
Grey / Blue / As per client requirement

Usage & Applications
Melting and recycling of copper & aluminum scraps

Exhaust System
Integrated Fume Extraction

Safety Features
Overheat Protection, Emergency Stop

Burner Type
Imported High-Efficiency Burners

Changeover Time
Rapid Turnaround between Batches

Charging Door Type
Manual/Automatic Sliding

Loading Port Size
Customizable as per requirement

Fuel Efficiency
Optimized for low fuel consumption

Tilting Mechanism
Hydraulic / Motorized Tilting

Insulation Thickness
150-250 mm

Applicable Scrap Types
Wire, Sheet, Ingot, Casting Remelts

Refractory Lining Type
High Alumina / Fire Brick

Charging Method
Hydraulic Tilting / Manual Charging

Flue Gas Treatment
Provided with Wet/Dry Scrubber

Rotary Furnace For Copper & Aluminum Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
5 Pieces Per Month

Delivery Time
25 Days

About Rotary Furnace For Copper & Aluminum

Product details

Capacity	Min 3 metric ton
Country of Origin	Made in India
Brand	Fluid-O-Matic
Automation Grade	Automatic
Max OperatingTemperature	1200 Degree Celsius
Melting Time	3-4 Hrs
Input Voltage (V)	440V
Rated Power (KW)	7.5 kW
Type Of Furnace	Tilt
Power Source	Electric, Gas
Melting Material	Aluminum, Lead

Adaptable Refractory Lining for Enhanced Efficiency

Employing high alumina or fire brick lining, the rotary furnace maximizes thermal efficiency and resists corrosive elements found in scrap melting processes. The robust lining guarantees longevity, even under high operating temperatures up to 1350C, reducing downtime and maintenance cycles.

Customizable Operation and Charging Mechanisms

With hydraulic tilting and manual or automatic sliding doors, users have flexibility in feeding and discharging materials. The control system, available in both PLC and manual options, allows seamless operation while ensuring safety through features like overheat protection and emergency stop mechanisms.

Optimized Fuel and Emission Solutions

Equipped with imported high-efficiency burners and an integrated fume extraction system, the furnace delivers superior fuel economy and reduced emissions. Wet or dry scrubbers are provided for comprehensive flue gas treatment, aligning with environmental regulations and fostering workplace safety.

FAQs of Rotary Furnace For Copper & Aluminum:

Q: How does the rotary furnace optimize fuel consumption during copper and aluminum melting?

A: The furnace employs imported high-efficiency burners, advanced insulation up to 250mm thick, and a robust refractory lining to maximize heat retention. This combination significantly reduces heat loss, enabling efficient melting with minimal fuel usage, making the process both cost-effective and environmentally friendly.

Q: What types of scrap materials can be processed in this furnace?

A: This rotary furnace is designed to handle a wide range of non-ferrous scrap, including wire, sheets, ingots, and casting remelts. Its versatile design makes it suitable for both copper and aluminum recycling across various industrial applications.

Q: When is the best time to select a customized loading port size or door type?

A: Custom port sizes or door mechanisms should be discussed during the initial specification phase, allowing the manufacturer to tailor the furnace to your workflow, batch size, and material handling requirements. Early customization ensures efficient integration and operation at your facility.

Q: Where is the rotary furnace typically installed and operated?

A: These industrial furnaces are commonly installed in metal recycling plants, foundries, and metalworking facilities that require high-throughput copper and aluminum melting and remelting operations. Site preparation includes ensuring access to required utilities and proper ventilation.

Q: What process does the integrated exhaust and flue gas treatment system follow?

A: The system features integrated fume extraction and advanced wet or dry scrubbers that actively remove particulate, fumes, and other pollutants from the exhaust gases, ensuring compliance with environmental norms and promoting a safer working environment.

Q: How does the hydraulic tilting mechanism contribute to furnace operation?

A: Hydraulic tilting automates the process of charging scrap and pouring molten metal, improving efficiency, safety, and turnaround time between batches. It allows rapid and controlled rotation, reducing operator strain and potential for spillage.

Q: What are the main benefits of using this rotary furnace in industrial recycling processes?

A: Key benefits include high thermal efficiency, energy savings, low emissions, rapid batch changeover, robust safety systems, and adaptability to various power sources and operational modes. Its heavy-duty construction and customizable features make it a reliable solution for continuous industrial use.

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