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Lead Acid Battery Recycling Plants

Lead Acid Battery Recycling Plant

Triple Stage Battery Cutting Machine

Triple Stage Battery Cutting Machine Specification

Operating Temperature
5C - 45C

Lubricating System
Automatic

Frame Type
Rigid Welded Steel Frame

Production Capacity
Up to 70 batteries/hour

Cooling System
Industrial Oil Cooling

Accuracy
2 mm

Voltage
380V / 415V, 3 Phase

Noise Level
<72 dB

Connectivity Options
Local Control Panel

Drive
Electric Hydraulic

Plastic Processed
No (for lead-acid battery casing)

Machine Type
Triple Stage Hydraulic Cutter

Frequency
50 Hz

Motor Power
15 HP

Model No
TSBCM-100

Power Rating
15 kW

Features
Triple Stage, Low Maintenance, High Efficiency, Heavy Duty Structure

Control System
PLC Controlled / Manual Switch

Product Type
Battery Cutting Machine

Technology
Triple Stage Progressive Cutting

Power Source
Electric

Operating Type
Semi-Automatic

Power
15 kW

Pressure
Hydraulic, Up to 100 Tons

Surface Treatment
Powder Coated

Dimension (L*W*H)
2600 x 1200 x 1600 mm

Weight (kg)
2100 kg

Color
Green / Yellow (custom available)

Usage & Applications
Cutting and recycling of lead-acid batteries

Installation Service
Available

Cycle Time
4 Seconds per operation

Blade Life
Up to 25,000 cuts

Cutting Thickness Range
3mm - 10mm

External Aspirator Connection
Optional

Hydraulic Fluid Capacity
70 Liters

Safety Mechanism
Emergency Stop, Interlock System

Replaceable Parts
Available on request

Environment Compliance
Meets Local Industrial Safety Standards

Operator Panel Interface
Digital Touchscreen & Manual Switch

Blade Material
High Carbon Alloy Steel

Triple Stage Battery Cutting Machine Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
5 Pieces Per Month

Delivery Time
25 Days

About Triple Stage Battery Cutting Machine

Product details

Battery Height	490mm
Belt Material	Nylon
Cutting Stages At A Time	Cut the battery from two sides of all sizes below the battery top cover & under The battery plate c
Height Setting Guide Scales	4
No of Cutting Blades	3
Overall Area Regd	(1746) (LBH) In ft
Phase	Three Phase
Country of Origin	Made in India
Voltage	415 V
Surface Finishing	Paint Coated
Frequency	50/60 Hz
Power	12.5 kW
Material	Mild Steel
Brand	12.5 kW
Capacity	15 ton/hour

High-Precision Triple Stage Cutting Solution

This battery cutting machine harnesses state-of-the-art triple stage progressive technology, ensuring accurate, clean cuts with minimal operator input. Its sturdy structure and low-maintenance design provide an optimal blend of reliability and efficiency. The sophisticated hydraulic system delivers up to 100 tons of pressure, accommodating various lead-acid battery casing thicknesses for seamless recycling or dismantling.

Safety, Control, and Versatility Built-In

Operator well-being and ease of use take precedence, with integrated emergency stop buttons, interlock systems, and local digital touchscreen interfaces. A PLC-controlled process ensures consistent performance and adaptability, while available options like external aspirator fittings and custom color finishes meet diverse industry needs. Installation support is provided for smooth setup, and replaceable components extend machine longevity.

FAQ's of Triple Stage Battery Cutting Machine:

Q: How does the triple stage cutting technology enhance battery recycling efficiency?

A: Triple stage progressive cutting divides the cutting process into three precise steps, reducing material stress and blade wear. This method ensures faster, cleaner separations, increasing throughput rates-up to 70 batteries per hour-while maintaining a high degree of cutting accuracy (2 mm).

Q: What safety mechanisms are included in this battery cutting machine?

A: The machine features an emergency stop button, interlock system, rigid welded steel frame, and compliance with local industrial safety standards. These measures protect operators and ensure safe operation during maintenance and emergencies.

Q: When should the high carbon alloy steel blade be replaced, and how is it serviced?

A: Blades can last for up to 25,000 cuts under normal operating conditions. Replacement is required when signs of dullness or uneven cuts appear. New blades and other parts are available on request, and installation service is offered by the manufacturer.

Q: Where can the machine be installed, and what are the installation requirements?

A: The TSBCM-100 can be installed in industrial recycling facilities or battery reprocessing plants. It requires a 380V/415V, 3-phase electric connection and space for its 2600 x 1200 x 1600 mm dimensions. Professional installation services are available for seamless commissioning.

Q: What is the process for operating this machine, and how easy is it to use?

A: The operator uses a digital touchscreen or manual switch to initiate the semi-automatic cutting process. Hydraulic pressure is applied for each 4-second cycle, with an automatic lubricating system and cooling mechanisms ensuring reliable, low-maintenance operations.

Q: Which applications and materials can this machine process?

A: The TSBCM-100 is specifically engineered to cut and recycle lead-acid batteries by dismantling battery casings (non-plastic). Its robust frame and high-pressure system handle demanding recycling applications safely and efficiently.

Q: What are the key benefits of using this triple stage battery cutting machine?

A: Benefits include high accuracy, heavy duty performance, enhanced safety features, simple operator interface, environmental compliance, low maintenance needs, and tailored support and replaceable parts for long-term productivity.

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