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Home » Products » Small Battery Making Plant » Small Battery Making Plant

Small Battery Making Plant



Small Battery Making Plant
Product Description

Small Battery Making Plant

Leveraging on our wide expertise and skills, we are renowned as one of the most profound manufacturers and exporters of Small Battery Making Plant. These battery making machines are manufactured as per the predefined industry standards and norms by using high-grade raw materials and advanced techniques. Our entire range is suitably checked on quality parameters so as to maintain its authenticity and quality. Our heavy duty Small Battery Making Plant is offered at very competitive prices. 

Specifications


It is also called Through the Partition Welding Machine this machine is also available in two models:

  • Double Arms Movement: For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms, which intelligently rotates for N-120, N-150, and N-200 etc. batteries. It will exactly match the center of partition. Hence our design is far ahead of other machine available nationally or internationally.

  • Transformer: Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. So machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used it will increase running load of pump and wastewater, which is also becoming precious and harming to environment so our machine is environment friendly. At the same time reducing running cost of machine.

  • Welding Current Controller

    • Design of Welding Controller is operator friendly. Operator can Select Size of Battery Directly and once selected all the stored values are set automatically.

    • Operator can also set and see all parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, which can be programmed respectively for battery size and recall whenever that size of battery is made. He can also communicate if any of the problems arises so he could be guided directly without physically present on the machine.

    • Rotational Movement will reduce Cycle Time for N-120, N150, N-200 etc. Operation of machine is automatic for each weld. In other words, Operator has to press single push button for one cycle in which one weld is performed which connects two cells through the partition.

    • One cycle includes Down command Squeeze Command, Weld Command, Open command, Up Command & if required to rotate clockwise/ anticlockwise. Hence Operator needs not to think for operation of machine so maximum out in minimum time has been achieved. It intelligently does all the five weld in one go irrespective of size of the battery. Need not to move battery, Machine does all the welding so job of operator is reduced, He can operate another machine, which also has single pushbutton start.

    • This Machine can connect for total automatic operation also with Three Head Model or this can be provided Servo Operated Model.

  • Electricity Connection Required: 20Kw.

  • Production/Shift: 550 Battery. [N120]

Application: This machine connects cells through the partition of container. Operation: This Machine forges L- connecter of cells through the hole of partition together and passes heavy current at low voltage so portion of these connecter through hole of partition melts, taking advantage of resistance of lead, and become single entity. This machine does mass production and running cost comes to minimum, hence cost per battery is reduced to minimum.


Major Specialties:

Transformer - Current source of Machine is state of art heavy transformer of 65 KVA rating. We use best quality of copper, which dissipates lesser heat. So machine does not waste Costly electricity in the form of heat. Only Air-cooling is sufficient. If water-cooling is used it will increase running load of pump and wastewater, which has also becoming precious and harming to environment so our machine is environment friendly. At the same time reducing running cost of machine.


Welding Computer (Micro Processor based Controller) - It is designed indigenously as per need of our operator. This computer supply constant energy at constant current. Welding processes & parameters are controlled automatically & accurately by specially designed microprocessor. Operator can program 10 programs for different batteries. all parameters such as Squeeze Time, Weld Time, Cooling Time and required Current as per battery size, are fed to controller for battery size and recall whenever that size of battery is made. Operator can also see which operating time has been lapsed which other controllers do not provide. He can also communicate if any of the problems so he could be guided directly without physically present on the machine. If any type of problem arises it can be replaced/ repaired at nominal cost even after warrantee period.


Welding Heat adjustment : This controller is specially designed to suite lead melting say 250oC to 700oC, this bend is divided in 99 digits setting, unlike imported Controllers i.e. Miyachi etc which has controlling temperature from 50oC to 3000oC this bend is also divided in 99 digits setting, so operator does not get accurate results. This results in faulty connection without consistency. Welding Heat Adjustment: 0 to 99%, Welding Time Adjustment: 0 to 99, All are digital Display.


Double Arms Movement - For forging, we have designed better Forging Head. This head has double arms movement and self-centering arms.


  • BATTERY is assembled with its parts like

  • Battery Casings,

  • Separators works as Insulators,

  • Battery Plates such as Negative & Positive, and Lead for connecting the plates in cells.

  • Assembling Plant is required to assemble the battery; the process begins with

  • dropping of cells in battery casings, testing the battery s cells connectivity & then doing inter cell connectivity with inter cell welding machine, then checking its interconnectivity by short circuit testing machine, then checking its inner strength by putting a strength of a set force by Stress Testing machine.

  • After that the battery container is sealed by heat sealing process on Heat Sealing Machine after that the poles are made manually & then the sealing is tested by Air Leakage Testing Machine. After this process, the battery is sent to packaging by putting

  • its serial number on its casings.

Product Code : 22


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